This project focused on the design, supply, and installation of a durable shelving system for Monkfield Reptile, a leading UK supplier of live food breeding and reptile products.
The company needed a reliable storage solution for its large-scale insect farming facilities. These environments create demanding conditions due to high humidity, heavy daily use, and strict hygiene requirements.
In addition, the shelving needed to support non-standard storage formats, including custom insect housing boxes. The project also required a consistent solution across 64 separate rooms.
To meet these requirements, the team developed a bespoke shelving system using both modular components and custom sizing. This approach provided the flexibility needed for specialist storage while keeping production and installation efficient.
The shelving uses heavy-duty industrial materials with a multi-layer zinc and epoxy resin coating. As a result, the system offers strong protection against corrosion in humid environments.
The design also includes a multi-tier layout. This maximises vertical storage space, improves efficiency, and supports higher production output.
The modular structure allowed the installation team to roll out the system efficiently across all 64 rooms. At the same time, the design adapted easily to the different needs of each space.
The team completed the installation with minimal disruption to ongoing operations. In addition, the scalable design supports future expansion as production demands grow.
The new shelving system delivers long-term durability in challenging conditions. It also improves day-to-day operational efficiency throughout the facility.
The increased vertical storage capacity supports higher production volumes. Meanwhile, the strong construction reduces maintenance requirements and helps lower long-term costs.
Because the company now uses a consistent shelving system across all rooms, it also benefits from a reliable and scalable foundation for future growth.
This project highlights the importance of choosing materials that match environmental conditions. It also demonstrates the value of combining standard modular parts with bespoke features to achieve the best performance.
Overall, the shelving solution provides Monkfield with a strong and scalable infrastructure for efficient insect farming. The system delivers reliable performance, even in demanding environments.
Cart Lodge Office, Mayland Hall Farm, Mayland Hill, Althorne, Chelmsford, Essex CM3 6EA
Phone: 0845 072 2385
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